Cube Sugar Machines
General Definition :
Full Automatic HPK-400 R type cube sugar pressing and packaging
machines are self controlling and products of high technology. They are able
to mix the granulated sugar with certain amount of water them in cubic form on to a
stainless belt which goes through drying tunnels and then meets the box belts which
carries boxes to be filled with three layers and cover them automatically.
Working Instruction :
Sugar is poured to the feeding hall (1) through a vibrate sieve (2).
Then carried up by a feeding spiraled pipe (3) in to the automatic level controlled
storage (4). Sugar is mixed in the mixer (5) with water which is supplied by the dosing
pomp (6) then transferred to the collector (7). Lightly wet sugar carried by the
synchronous loading box (8). 270 mold pins (10) which are located on the cylinder (9) and
passing over the weight regulator cam (11), are compressed by the pressing cam (12) on the
pressing arm (13) in order to give a cubic form to the wet sugar. The pins leave the cubic
sugar on the steel belt (15) while passing over the pouring cam (14). Formed sugar is
automates and filled in three layers in each boxes. The heads of the mold pins are cleaned
by a hair brush (16).
Pressing Head HPK 400 R:
Sugar coming from the feeding hall, goes to the mixer through the
dose section and mixed a certain amount of water which is supplied by the dosing pomp. The
mixture of water + sugar is pushed to the molds from the loading section called
loader-mixer. Sugar goes in to the revolving cylinder mold which pass over the weight
regulator and then compressed cam is poured from beneath of the cylinder in cubic forms on
the belt in lines. Then the heads of the mold pins are cleaned by a hair brush.
Drying Conveyor :
The cubic sugars which are poured on the drying belt in lines are
dried by the heat while going through the 20 meters long drying tunnels. The very special
heat transferring system which was improved and practiced supplies less consumption of
electricity.
Boxing Machine AKM-2V:
The printed and cut cardboard's are vacuumed in the store section of the
box machine and glued in the mold, are left to the belt in order to be taken to the
filling automate. The daily capacity of the box production machine is 40.000 unit.
Filling Automate AFM-15 :
The cubic sugars coming out of the drying owens are
carried by belt up to the filling point. At the same time the boxes coming from the box
machine are transferred to the filling point by the rotating tray. The cubic sugars are
put into the boxes in blocks as three layers by the vacuumed filling head then sent to the
cover line.
Covering AKAM-1 :
The boxes which are filled with the cubic sugar by the filling
automate are covered glue pressed and platted at the covering machine.
Technical
Specifications |
Type |
HPK-400R |
HPK-400 RK-I |
HPK-400RK-II |
HPK-400 R MANUAL |
Capacity |
12.500 kg/day |
18.000 kg/day |
22.000 kg/day |
12.500 kg/day |
Cubic sugar
dimensions |
11 x 16.5 x 14 mm |
18 x 18 x 18 mm |
31 x 18 x 18 |
11 x 16.5 x 14 |
Molds in total
|
270 unit |
176 unit |
176 unit |
270 unit |
Head rotation |
12.5 rt |
12.5 rt |
12.5 rt |
12.5 rt |
Dosing pomp |
0-16 lt./hour |
0-32 lt./hour |
0-32 lt/hour |
0-16 lt/hour |
Drying owen
length |
28 m |
40 m |
50 m |
28 m |
Main motor |
4 kW 380 V |
5.5 kW 380 V |
5.5 kW 380 V. |
4 kW 380 V. |
Filling
machine |
automatic AFM-15 |
--- |
--- |
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Boxing machine
|
automatic AKM-2V |
--- |
--- |
--- |
Covering
machine |
automatic AKAM-1 |
--- |
--- |
--- |
Bagging |
--- |
25 kg & 50 kg |
25 and 50 kg |
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Electric
installation |
70 kW |
80 kW |
100 kW |
65 kW |
Please click here to see the factory view.
For further information please
contact us.
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